Restoring Strength: Repairing Concrete Curbs and Equipment Pads with Polymer Concrete
Industrial environments can be tough on concrete structures, especially when exposed to harsh chemicals like sulfuric acid.
Over time, these conditions can deteriorate concrete curbs and equipment pads, compromising their integrity and safety. In this project, we tackled this challenge head-on by implementing a durable and chemically resistant repair solution.
The Challenege: Sulfuric Acid Damage
Sulfuric acid exposure can severely degrade concrete, leading to cracks, erosion, and structural instability. In this case, the damage required a comprehensive repair strategy to restore the strength and functionality of the affected areas.Our Repair Process
To ensure a long-lasting and resilient fix, we followed a meticulous approach:- Demolition & Preparation – We began by removing the damaged concrete down to a solid substrate. This step was crucial in providing a stable foundation for the new material.
- Structural Reinforcement – To enhance durability, we installed Fiber Reinforced Polymer (FRP) dowels and rebar, reinforcing the repaired sections against future mechanical stress.
- Epoxy Concrete Application – Using a high-performance novolac epoxy concrete, we formed and poured the repair sections with a minimum thickness of 2 inches. This material was specifically chosen for its superior resistance to sulfuric acid and mechanical wear.
The Result: A Durable, Long-Lasting Solution
The novolac epoxy concrete not only restores the structural integrity of the curbs and equipment pads but also provides exceptional protection against continuous acid exposure. Its robust composition ensures the repaired areas remain resilient in challenging environments, minimizing future maintenance needs. By utilizing advanced materials and precise construction techniques, we successfully reinforced these critical infrastructure components, ensuring they can withstand the demanding conditions of industrial operations for years to come. Need a similar repair solution? Contact Universal Blastco to learn more about how we can help protect your concrete structures from chemical damage and mechanical wear. Additional information available upon request for job UB59.ABOUT UNIVERSAL BLASTCO
In addition to concrete work, Universal Blastco specializes in protective coatings and linings, rubber linings, concrete restoration, flooring solutions, FRP work and other industrial corrosion services. Request your quote here, email blastco@isginc.us or call us at 803-773-6388.
